BCU Tester

Automated BCU testing solution for functional validation, firmware programming, and communication verification.

Category :
EV Industry
Date :
28th Aug, 2026
Link :
Rating :

Project Scope

Automated test system with LabVIEW Software.
Pogo pin fixtures for PCBA testing.
Jigs with wire harness for Box build testing.

Challenge

Various load simulations using resistors equivalent to vehicle hardware.

Solution

Automated test software in LABVIEW test platform.
Relay based load switching for different load conditions in BCU.
I2C/CAN communication to read board parameters.
Pogo pin Fixtures for PCBA testing.
Jig with wire harness for BCU box build testing.
Automated firmware download using J-link programmers.

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